Explosion Testing for dust, gases & vapours
© March 2024
Thermal Decomposition Screen
Thermal Decomposition Screening Test
Self-heating materials are relatively common and have caused numerous fires in processing and storage facilities
throughout the world. It is there important to identify at an early stage any new material to be handled that may be
susceptible to self-heating.
Heat generated by oxidation, the most frequent source of self-heating, produces heat at a rate which is a function of
temperature. Heat will be generated within the pile and lost from the surface. Since the rate of reaction increases rapidly
with temperature and since the heat generated in a pile of material depends on the pile’s volume and the net rate of heat
loss from the pile’s surface depends on the surface-to-volume ratio, generated heat may not be in balance with the heat
lost.
The thermal decomposition screening test is designed to identify materials prone to self-heating.
The test is carried out in a high temperature oven fitted with a forced air circulation fan and digital programmable
temperature control. The controller has a dedicated thermocouple to provide control feedback and an independent high
temperature cut-off thermocouple. The oven temperature is programmed to increase from ambient at 0.5
o
C per minute up
to a target of 400
o
C with a holding period of 60 minutes at 105
o
C to allow any moisture to be driven off.
The material under test is held in an open topped 100mm cube wire mesh basket with a central thermocouple connected
to data logging.
The criterion for a positive test is the central temperature of the sample exceeding that of the oven by 60°C or more.
Samples are usually tested “as received” since the physical form of a material can affect its self-heating properties.
The graph below shows a typical temperature / time trace for a self-heating substance.